“Driver fell asleep at the wheel heading back to camp. He'd done 6 swings straight because we're short-staffed. Nobody tracked his cumulative hours across projects. Insurance said 'no fatigue records' and denied the claim.”

— WA transport contractor, $18M revenue, 45 drivers across Pilbara routes

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Agent #15

Fatigue Management Portal

LiveInsurance claims that survive scrutiny · $15K–$30K+/yr

Fatigue kills. Under the WHS (Mines) Regs 2022 (Reg 640) it's a managed risk, and the WA Code of Practice (updated Feb 2025) now names it a psychosocial hazard a Wellbeing Inspector can ask about on any visit. Tier 1 clients require tracking for site access. Insurance claims get denied when records don't exist. This portal tracks every worker's hours, swings, rest periods, and journey risks—before something goes wrong.

3

Fit for Work

1

Warning

1

Critical

1

Stand Down

Immediate Attention Required

DB

David Brown

OffsiderCloudbreak

Critical

Max swing reached - R&R due

JW

James Wilson

DrillerNewman

Stand Down

STAND DOWN - Max hours reached

Fatigue Status by Site

BHP
BHP
0 OK1 Warn1 Critical
RIO
Rio Tinto
2 OK
FMG
FMG
0 OK1 Critical
RH
Roy Hill
1 OK

R&R Due This Week

Mike Thompson

Newman • Swing 6/7

1 day remaining

David Brown

Cloudbreak • Swing 7/7

R&R Due Now

James Wilson

Newman • Swing 7/7

R&R Due Now

AI Fatigue Assistant

Ask about worker fatigue, compliance, or journey risks

Three-Minute Walkthrough

From a driller one swing off the limit and a 450 km drive that gets blocked, to the timestamped, MSMS-ready record a Wellbeing Inspector can ask for — with “who's approaching fatigue limits?” answered in seconds.

Manual Fatigue Tracking (Risk)

  • Hours tracked per project—no visibility across multiple sites
  • Swing count in someone's head—“How many has Mike done?”
  • Rest periods not tracked—worker says “I'm fine”
  • Long drive after max swing—“I'll be right, it's only 4 hours”
  • Incident happens—no records to show you did your duty of care
  • Insurance claim denied—“No fatigue management evidence”

DrilLedger Fatigue Portal (Protection)

  • Cumulative hours tracked across all projects and sites
  • Swing count with max duration alerts—automatic R&R scheduling
  • Rest period monitoring—minimum hours between shifts enforced
  • Journey management—long drives blocked when fatigued
  • Court-admissible, MSMS-ready audit trail—the evidence a Wellbeing Inspector now asks for
  • AI: “Who's approaching fatigue limits?” answered in seconds

Hours Tracking

Cumulative hours across projects. Weekly and swing totals with max hour alerts.

Rest Monitoring

Minimum rest between shifts. Night shift considerations. Swing break requirements.

Journey Management

Long drive risk assessment. Rest stops required. Fatigue checks before travel.

MSMS-Ready Evidence

WHS (Mines) Regs 2022 (Reg 640) compliant. Feeds your MSMS. Tier 1 reporting. Court-admissible audit trail.

Why This Matters in 2026

The law changed under your feet. Here's what a WA mining supplier is now held to.

WHS (Mines) Regs 2022

Reg 640 makes fatigue a managed risk inside your MSMS. It's risk-based, not a fixed hour cap — so your documented controls are the standard.

Psychosocial Hazard

The WA Code of Practice (updated Feb 2025) names fatigue a psychosocial hazard. A Code is admissible in court — your records are the benchmark you're measured against.

Wellbeing Inspectors

WorkSafe now runs Wellbeing Inspectors of Mines who proactively inspect fatigue controls — not just after an incident. Could you produce the records on a routine visit?

Tier 1 Requirement

BHP, Rio, FMG, Roy Hill all require fatigue tracking for gate access. No records = no access.

Insurance Claims

Incident with a fatigued worker = denied claim if you can't prove fatigue management was in place.

Industrial Manslaughter

Under the WHS Act 2020, officers are personally liable — up to 20 years' jail and $5M, and the penalty can't be insured. Your s.27 defence is the record.

Tier 1 Client Fatigue Requirements

BHP

BHP

  • • Max shift: 12.5 hrs
  • • Max swing: 14 days
  • • Min rest: 10 hrs
  • • Journey: 4hr+ requires plan
RIO

Rio Tinto

  • • Max shift: 12 hrs
  • • Max swing: 14 days
  • • Min rest: 11 hrs
  • • Night shift: Extra rules
FMG

FMG

  • • Max shift: 12.5 hrs
  • • Max swing: 14 days
  • • Min rest: 10 hrs
  • • Weekly max: 60 hrs
RH

Roy Hill

  • • Max shift: 12 hrs
  • • Max swing: 14 days
  • • Min rest: 10 hrs
  • • Pre-drive check required

What Gets Tracked

Hours

  • • Hours per shift
  • • Hours per week
  • • Hours per swing
  • • Cumulative totals

Shifts

  • • Consecutive shifts
  • • Day vs night shift
  • • Swing duration
  • • R&R scheduling

Rest

  • • Hours between shifts
  • • Break compliance
  • • Sleep opportunity
  • • Recovery periods

Journeys

  • • Drive distance
  • • Rest stops required
  • • Pre-drive fatigue check
  • • High-risk alerts

Annual Value from Fatigue Management

$15,000 – $30,000+

in avoided incidents, compliance fines, and insurance claim protection

The Cost of Not Tracking Fatigue

Fatigue Incident

Vehicle accident, injury

$50K-$500K+

Insurance Denial

“No fatigue records”

Full claim lost

Compliance Fine

WA Mines Safety breach

$10K-$50K

Site Access Revoked

Tier 1 client ban

Contract lost

What Proper Tracking Provides

100%

Compliance visibility

0

Missed R&R alerts

Full

Audit trail for defence

All

Tier 1 requirements met

$10K+

Avoided incidents/year

$5K-$15K

Insurance protection

100%

Tier 1 site access

Total Annual Value

Avoided incidents + compliance + insurance + site access protection

ROI $15K-$30K+

per year

Note: ROI figures based on risk reduction for WA mining supplier with 50-150 workers across multiple Tier 1 sites. Incident costs vary significantly—a single serious incident can exceed $500K. Figures represent conservative annual risk reduction value. Consult your insurance provider for specific coverage requirements.

Frequently Asked Questions

Common questions about DrilLedger's Fatigue Management Portal

What are the fatigue management requirements for WA mine sites?

Western Australian mining operations must comply with WorkSafe (LGIRS) fatigue management requirements under the WHS (Mines) Regs 2022 (Reg 640) and the WHS Act 2020 — tracking cumulative hours, ensuring adequate rest periods between shifts, managing journey times, and maintaining records for audit. The law is risk-based, not prescriptive: there are no statutory hour caps, so documented controls inside your Mine Safety Management System (MSMS) plus each Tier 1 client policy (BHP, Rio Tinto, FMG, Roy Hill) are the standard you are held to.

Is worker fatigue treated as a psychosocial hazard in WA?

Yes. The WA Code of Practice: Psychosocial Hazards in the Workplace (last updated 20 February 2025) explicitly names fatigue as a psychosocial hazard, and Division 11 (Reg 55D) of the WHS (Mines) Regs 2022 imposes a duty to eliminate or minimise psychosocial risk so far as is reasonably practicable. A Code of Practice is admissible in court as evidence of what is known about a hazard, and an inspector can cite it directly when issuing an improvement or prohibition notice — so a documented, current fatigue-control record is now an enforceable expectation, not just good practice.

Do WorkSafe inspectors check fatigue controls proactively?

Yes. WorkSafe Mines Safety now runs dedicated Wellbeing Inspectors of Mines whose targeted site inspections specifically cover FIFO isolation, camp culture, and fatigue controls. Fatigue is no longer examined only after an incident — it is a proactive inspection target, so a supplier can be asked to produce its fatigue controls and cumulative-hours records on a routine visit. DrilLedger keeps that evidence continuous and on demand.

How does fatigue management protect directors under the WHS Act 2020?

Under the WHS Act 2020, officers (directors and those with significant management influence) carry a due-diligence duty under section 27, and a fatigue-caused fatality can lead to an industrial manslaughter charge — up to 20 years imprisonment and $5M for an individual, up to $10M for a body corporate. WHS penalties cannot be insured and there is no limitation period. The only defence is contemporaneous evidence that fatigue was being actively managed. DrilLedger produces that timestamped, MSMS-ready record before an incident, not after.

How do WA mining suppliers currently track worker fatigue?

Most WA mining suppliers track fatigue manually — spreadsheets recording shift start/end times, manual calculation of cumulative hours, and paper-based journey management plans. This is error-prone, time-consuming, and difficult to audit. A missed fatigue breach can result in serious safety incidents and regulatory penalties.

What happens when a fatigue breach is detected on a WA mine site?

A fatigue breach — where a worker exceeds maximum hours or has insufficient rest — can trigger a site stand-down, a WorkSafe (LGIRS) investigation under the WHS Act 2020, client penalties, and insurance implications. For WA mining suppliers, a single fatigue-related incident can cost $15,000-$50,000 in direct penalties plus reputational damage with Tier 1 clients.

How does DrilLedger's Fatigue Management Agent track cumulative hours?

The agent tracks cumulative hours worked per worker across all shifts, including overtime, callouts, and travel time. It calculates remaining available hours against WorkSafe (LGIRS) WHS (Mines) Regs 2022 limits and client-specific policies, and alerts supervisors before a worker approaches a fatigue threshold — preventing breaches before they occur.

How does journey management integrate with fatigue tracking?

The agent tracks travel time to and from site as part of the worker's cumulative fatigue exposure. For FIFO workers driving from Perth to Kalgoorlie or from camp to remote work areas, journey time counts toward fatigue limits. The system ensures that shift scheduling accounts for travel, not just on-site hours.

How much does fatigue management compliance cost WA mining suppliers?

Manual fatigue tracking costs WA mining suppliers $15,000-$30,000+ per year in admin time — recording hours, calculating cumulative exposure, preparing audit reports, and managing journey plans. This excludes the cost of fatigue breaches (penalties, stand-downs, insurance) which can exceed $50,000 per incident.

Want to see how your whole operation compares?

Take the 2-minute Mining Admin Scorecard

Ready to Stop Risking Fatigued Workers on Site?

Automatic fatigue scoring. Real-time alerts. Full compliance.

Or call 08 6244 7100 (9–5 WST)